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Author Topic: B&H TQ3 specialist Auto loop former clatter
Max Maxwell
Junior
Posts: 10
From: Worcestershire, England
Registered: Oct 2016


 - posted November 03, 2016 10:05 AM      Profile for Max Maxwell   Email Max Maxwell   Send New Private Message       Edit/Delete Post 
When I started using this projector again (a couple of weeks ago), I was having problems maintaining the bottom loop, even after a good clean and lubricate, so I put it down to the film I was using (I only had one!). Now I have obtained some more films, the problem persists. On the original film, the problem only happened persistently during the last 300 feet (or so) of the 1600 ft reels. However, when I put a 2000 ft reel on, the problem started happening immediately, even when I ran some film off the front reel. Depressing the auto loop lever corrected the problem for a while but often this even failed.

Sometimes the film starts jumping in the gate immediately and at other times it is just clatter from the lower loop former trigger for some considerable time, eventually leading to jumping in the gate.

I obtain the best results by

(a) Manually forming the lower loop and "inching" the drive until I can relocate the claws into the sprocket holes.
and
(b) Holding the auto threading lever slightly forward (but not locked) and maintaining it in this position whilst the film runs. (clearly not practical!)

I have studied other advice on this and other forums and have tried all of the suggestions given. Although there I found nothing for this actual model projector. I would appreciate any suggestions please.

The projector is in near mint physical condition inside and outside and when it was previously in use, it was professionally well maintained, including new (uprated) worm gear.

I am quite technically competent with mechanical devices but I'm willing to have the protector professionaly serviced if necessary

Regards. Max

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Maurice Leakey
Film God

Posts: 5895
From: Bristol. United Kingdom
Registered: Oct 2007


 - posted November 03, 2016 11:46 AM      Profile for Maurice Leakey   Email Maurice Leakey   Send New Private Message       Edit/Delete Post 
Max
Try threading the projector completely manually without setting the auto-thread lever.
If you can get it going OK then it seems that the auto-thread system may not have been set up correctly when the worm gear was replaced.
Changing the worm gear does not just mean changing the worm gear, there are many other adjustments necessary.

--------------------
Maurice

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Simon McConway
Phenomenal Film Handler

Posts: 1085
From: Doncaster, UK
Registered: Jun 2004


 - posted November 03, 2016 12:06 PM      Profile for Simon McConway     Send New Private Message       Edit/Delete Post 
It sounds like the bottom loop restorer is seized. This is a small black roller that is near where the film leaves the gate. When pushed up it should pulsate quite violently. I imagine this may be difficult to move. Simply spray with WD40 (one of the ONLY times WD40 is good for projectors!) and see if it frees it. You may need to leave overnight or even remove the rear cover and spray in the correct place from that side of the machine.

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Maurice Leakey
Film God

Posts: 5895
From: Bristol. United Kingdom
Registered: Oct 2007


 - posted November 03, 2016 12:30 PM      Profile for Maurice Leakey   Email Maurice Leakey   Send New Private Message       Edit/Delete Post 
As Simon says, the loop restorer could be seized, however, it should only operate when the bottom loop is lost or becomes small in size. In normal running the film will be seated away from the loop restorer.

Max, you say this happens when the take-spool is becoming full, or immediately a large spool is used. Look at the worm gear, if it is an all black nylatron gear it could have come from a faulty stock which were known at one time to cause problems.

Perhaps you should seek professional advice.

--------------------
Maurice

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Max Maxwell
Junior
Posts: 10
From: Worcestershire, England
Registered: Oct 2016


 - posted November 03, 2016 05:42 PM      Profile for Max Maxwell   Email Max Maxwell   Send New Private Message       Edit/Delete Post 
Gentlemen, many thanks for the responses. The lower loop restorer seems operate as it should and isn't seized. The only parts that were stiff when I cleaned and lubricated before bringing back into service were the feed and exit rollers for the sound drum. I removed the rollers, cleaned the shafts and lubricated them before replacement.

I did try manually threading as Maurice suggested but the problem remained. The worm gear does appear to be an all black nylatron one but the projector was in regular normal use for some time after replacement and displayed no problems, so I assume it was set up correctly.

I have studied the operation carefully by slowly inching it round many times and the lower loop slowly gets smaller before eventually operating the trigger. This doesn't make sense to me because (taking the claw mechanism out of the equation for this exercise) if the film is "captive" around the upper and lower sprocket assemblies, which are in turn synchronised together by the drive gears then the film is being taken up at exactly the same rate as it is being delivered, thus the loops should remain constant. This seems to indicate that the problem may lay with the operation of the claws but the top loop doesn't seem to become any larger.

However, I am not quite sure how the lower loop restorer actualy operates. I note that as the loop gets smaller it applies upward pressure on the restorer roller, which eventually starts to oscillate noisily but what does it actually do? (mechanically that is).

I really would like to understand this and I do have the service manual but it is fairly heavy going and certainly not going to be a quick read! Then of course there are the factory supplied special tool./gauges that are needed and whilst I could easily make these, there are no dimensioned drawings of them!

Max

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David Guest
Phenomenal Film Handler

Posts: 1704
From: Lancashire, UK
Registered: Oct 2011


 - posted November 03, 2016 06:08 PM      Profile for David Guest     Send New Private Message       Edit/Delete Post 
if you are coming to blackpool I have several of these machines for sale fully serviced by a time served bell and howell fitter

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Maurice Leakey
Film God

Posts: 5895
From: Bristol. United Kingdom
Registered: Oct 2007


 - posted November 04, 2016 03:40 AM      Profile for Maurice Leakey   Email Maurice Leakey   Send New Private Message       Edit/Delete Post 
The loop former is designed to operate once. It is triggered by the claw missing its pull-down due to damaged perforations, having three teeth, the claw can deal with a couple of such damaged perforations.

If the claw does miss its pull down, the bottom loop will get smaller, then the film will touch the loop former. This then responds with a quick downwards movement, thus re-forming the bottom loop.

If you have been "inside" the mech doing lubrication to the two sound stabilising rollers which you have removed it is possible that the set-up has become mis-aligned.

I do think you should seek professional help. If you send me a PM I will recommend a service engineer who is well acquainted with TQIII projectors.

--------------------
Maurice

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Max Maxwell
Junior
Posts: 10
From: Worcestershire, England
Registered: Oct 2016


 - posted November 04, 2016 05:47 AM      Profile for Max Maxwell   Email Max Maxwell   Send New Private Message       Edit/Delete Post 
David, I intend to buy second projector anyway so I will certainly see what you have on offer.

Maurice, Thank you for the further description of the loop former operation, which is obvious when I think about it, I was expecting something far more complex. However I presume the operation must be synchronised so that it only pulls when the claws are retracted. Incidentally, I didn't go inside to remove the sound rollers as they are on the outside. After removing the end retaining screw they can be slid off the plain shaft, lubricated and replaced, no synchronisation is required.

It may be that the setting of the claw (or shuttle as B&H call it) is not correct but I don't know what the settings are because B&H only provide a "go"/ "no go" gauge to set this and give no measurements. The pressure plate spring tension may be an issue but I don't think it is this.

I have no problem with having a professional service and setup this projector but I do also like to be able to do things myself. I maintain and setup my own 16 and 35mm professional film cameras (Aaton and Arri) which are quite complex.

Thanks for your offer to put me in touch with a service engineer, I'll PM you for the details.
Max

[ November 04, 2016, 07:54 AM: Message edited by: Max Maxwell ]

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Richard C Patchett
Master Film Handler

Posts: 424
From: Flint Mi 48506
Registered: Dec 2007


 - posted November 04, 2016 08:28 AM      Profile for Richard C Patchett   Author's Homepage     Send New Private Message       Edit/Delete Post 
Greetings Max
If it is seized that bad what i do is remove the assy shaft completely. lightly sand the shaft ( it may have rust, or dirt on the shaft) re lube with grease and reinstall the assy
Hope this helps
RC

--------------------
RC’s Classic Collection
16 mm Parts & Service
Elmo, Eiki, Bell & Howell +
http://www.rcsclassic16mm.com/

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David C. Lucidi
Expert Film Handler

Posts: 127
From: Glenolden, PA, USA
Registered: Nov 2013


 - posted November 04, 2016 09:31 AM      Profile for David C. Lucidi   Email David C. Lucidi   Send New Private Message       Edit/Delete Post 
Max,

Couple of things to consider:

1.) As others suggested, it could be the fact that when the new worm gear was installed, the projector wasn't properly 'synched'. It's a VERY precise operation, and even being off a little can cause major problems. I bought (2) B&H projectors "new" off Ebay with worm gears replaced, and had nothing but issues. I ended up having it repaired by a professional (Richard Burgess), because the company I bought the projectors from could not properly repair it (long story for another time). Here's a link back when I had the problem, does this match your issue? Link: https://www.youtube.com/watch?v=15kxBvw2fFI

2.) The second issue I had (which only happened once), was AFTER the projectors were properly repaired. One reel of an older, dryer films would cause an occasional loop restore to occur. Does this match your issue? Link: https://www.youtube.com/watch?v=lBqhp1qhm_0

In this case, the culprit was just the one film I had, and the dryness of it was causing it to "stick" in the gate slightly. It was suggested to lightly spray the ends of the reel (edges of the film) with Endust. I actually sprayed a list mist of Film Renew instead, but, regardless, it solved the problem. Out of maybe 150 reels of film, that was the only one causing the problem in the link, and once I actually cleaned/lubed the film, I haven't had it happen since (with that, or any other reel). The Endust was suggested 'just to see' if it was a 'dryness' issue.

3.) Another thing to check and clean is the entire film path, specifically, the gate itself (where the film travels between the lens and claw). Make sure it is SPOTLESSLY clean, and make sure the spring clip (on the inside track of the gate) moves freely and is not binding up.

Hopefully this helps!!

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Max Maxwell
Junior
Posts: 10
From: Worcestershire, England
Registered: Oct 2016


 - posted November 04, 2016 09:35 AM      Profile for Max Maxwell   Email Max Maxwell   Send New Private Message       Edit/Delete Post 
Richard, thank you for the suggestion but I freed up the two rollers I mentioned and nothing else appears to be seized.

What I have found is if I run the projector with no film and manually "trip" the lower loop former trigger it works correctly but will often go into self-induced rapid oscillation and can only be stopped by holding it lightly down, where it remains okay until it is tripped again.. This suggests to me that when it operates it occasionally bounces back up to the "trigger" position and keeps triggering itself again. This "hair trigger" effect may be a case of adjustment unless it is missing some sort of hold down spring. I know how to adjust it but I do not have the B&H loop restorer positioning tool (part No. S550 2N1) to set the trigger roller distance from the lower sprocket guide roller.

What I can check is the distance between loop positioner cam and the cam follower which should be 40 thou' because if this gap is too small it could possibly cause the self tripping. I'll report findings.

David, I posted this reply before I read your post. Thank you for the information, unfortunately the two YouTube links you kindly posted are both market as "private" so i cannot view them.

Max.

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David C. Lucidi
Expert Film Handler

Posts: 127
From: Glenolden, PA, USA
Registered: Nov 2013


 - posted November 04, 2016 10:04 AM      Profile for David C. Lucidi   Email David C. Lucidi   Send New Private Message       Edit/Delete Post 
Hi Max,

Sorry, just changed the settings. Try the links now. -Dave

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Max Maxwell
Junior
Posts: 10
From: Worcestershire, England
Registered: Oct 2016


 - posted November 04, 2016 10:20 AM      Profile for Max Maxwell   Email Max Maxwell   Send New Private Message       Edit/Delete Post 
Thanks Dave, I've seen both videos now but the first one is more like the problem I am having (constant "chattering").

In the second video, the loop restorer seems to be working correctly by trying to restore the loop and does seem to indicate a problem with the film (or its travel) rather than the mechanics of the projector.

Did you ever try the projector in the first video with NO film in? As I mentioned before, My projector behaves like that even with no film in, that is once I manually trigger the loop restorer. This clearly indicates a mechanical problem which could of course be initially set off by a film problem.
Max

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David C. Lucidi
Expert Film Handler

Posts: 127
From: Glenolden, PA, USA
Registered: Nov 2013


 - posted November 04, 2016 10:34 AM      Profile for David C. Lucidi   Email David C. Lucidi   Send New Private Message       Edit/Delete Post 
Hi Max,

I don't recall if it had the problem when leaving the projector running "unloaded" when I first got them (when you see the issue in video #1). The issue only seemed to happen when running film through it, and it was how got them from MagnaTech/Iceco in Florida (who I would never, EVER deal with again btw).

If you want to read a little, here's a link of what I went through with them, and further down in the post, all the things that were out of spec when I had a professional repair the projectors. Keep in mind, these were supposed to have ALREADY been "repaired" as they had new worm gears installed (they were otherwise unused).

Link: http://8mmforum.film-tech.com/cgi-bin/ubb/ultimatebb.cgi?ubb=get_topic;f=5;t=001295#000000

If your problem mimics my first video, you may need to have some serious syncing/alignment done to get it working right.

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