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Author Topic: Part required for Eumig S 912 ?
Edwin van Eck
Master Film Handler

Posts: 312
From: Tilburg, Netherlands
Registered: Feb 2015


 - posted March 03, 2015 01:21 AM      Profile for Edwin van Eck   Author's Homepage     Send New Private Message       Edit/Delete Post 
I got the request for developing this part for the Eumig S 912 projector:

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Is this part required much?

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Edwin van Eck
Van Eck Video Services

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frank arnstein
Jedi Master Film Handler

Posts: 534
From: Gold Coast. Australia
Registered: Jan 2005


 - posted March 03, 2015 05:32 AM      Profile for frank arnstein   Author's Homepage     Send New Private Message       Edit/Delete Post 
Hi Edwin,
I haven't had to replace that part ever.
It looks particularly complex to make.
I would pass on making this unless you have more support for it.

dogtor [Smile]

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At Projector Heaven the Focus is always on Detail.

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[o:/o]<|=- dogtor@projectorheaven.com.au
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Jose Artiles
Master Film Handler

Posts: 357
From: Spain
Registered: Oct 2005


 - posted March 03, 2015 01:02 PM      Profile for Jose Artiles   Email Jose Artiles   Send New Private Message       Edit/Delete Post 
Im really sure that if you can 3d printing this green loop former part for a version 1 of elmo gs 1200 will be a success because tends to broke often:

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I think this is a very solicited part from the elmo gs 1200 version 1 owners.

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As Steven Spielberg says....
Nothing beats old school projection. Digital is just an imitation.

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Steve Klare
Film Guy

Posts: 7016
From: Long Island, NY, USA
Registered: Jun 2003


 - posted March 03, 2015 01:12 PM      Profile for Steve Klare   Email Steve Klare   Send New Private Message       Edit/Delete Post 
While we are jumping on the bandwagon a Scope lens holder for Elmos might go over well...

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All I ask is a wide screen and a projector to light her by...

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Edwin van Eck
Master Film Handler

Posts: 312
From: Tilburg, Netherlands
Registered: Feb 2015


 - posted March 03, 2015 02:05 PM      Profile for Edwin van Eck   Author's Homepage     Send New Private Message       Edit/Delete Post 
Ok. Good, add the scope holders to the list.
Scope holder for the Eumig 9-series for 41-44mm lenzes is ready.

I have made a prelinary list of diameters and weights of anamorph (scope) lenses. We design the lens holder in a modular fashion. So you can choose your projector and lens diameter.

Is this list sufficient for most needs?
Which diameters have the most need?

32 mm (76 gram)
37 mm (160 gram)
43mm (290 gram)
49 mm (225 grams)
52 mm (520 gram)
58 mm (653 gram)
67 mm (440 gram)
70 mm (800 gram)
78 mm (1000 gram)

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Edwin van Eck
Van Eck Video Services

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Steve Klare
Film Guy

Posts: 7016
From: Long Island, NY, USA
Registered: Jun 2003


 - posted March 03, 2015 02:23 PM      Profile for Steve Klare   Email Steve Klare   Send New Private Message       Edit/Delete Post 
I have Sankor 16F, which is 42mm barrel diameter.

These are pretty common.

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All I ask is a wide screen and a projector to light her by...

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Andrew Woodcock
Film God

Posts: 7477
From: Manchester Uk
Registered: Aug 2012


 - posted March 03, 2015 03:03 PM      Profile for Andrew Woodcock         Edit/Delete Post 
The Elmo guide parts for GS1200 must surely be your best selling parts option Edwin.

Everybody would want one of these machines if they could be guaranteed non scratch for another 20 years!

Their mag heads seem to last forever so only really the motors to cause any real headache if the guides were readily available.

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"C'mon Baggy..Get with the beat"

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Chris de Gruiter
Junior
Posts: 15
From: Tilburg, Nederlands
Registered: Mar 2015


 - posted March 16, 2015 04:23 AM      Profile for Chris de Gruiter   Email Chris de Gruiter   Send New Private Message       Edit/Delete Post 
Jose,

I'm working on behalf of Edwin van Eck on the realization of different replacement parts. So can you help me out?

Can you tell me where the loop former tends to break exactly or maybe provide a image of one that is broken.

And are there other parts from the ELMO GS1200 that tend to fail and need replacement that you know of?

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Chris

Engineer at "van Eck Video Services"

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Andrew Woodcock
Film God

Posts: 7477
From: Manchester Uk
Registered: Aug 2012


 - posted March 16, 2015 04:34 AM      Profile for Andrew Woodcock         Edit/Delete Post 
Chris, good to invite you to the forum and wishing you a warm and friendly sincere welcome.

Your work in partnership with Edwin is highly valued on here by us all I am certain.

With regard to the Elmo GS parts. Quite apart from the drive gear mounted in the drive side of the machine which always seems to fail, I predict there would be high demand for the green film guides that run throughout the film path on these machines as well as the ST1200's.

These have a tendency to wear as I am certain you are aware after many miles of film has been put through the machine.

The consequences of this wear is always the inevitable scratching of the film.

If these could be made from extremely durable polymers using your 3D technology to a very fine surface finish, then I am certain they would be in big demand and as such would become best sellers for your business.

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"C'mon Baggy..Get with the beat"

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Maurizio Di Cintio
Jedi Master Film Handler

Posts: 977
From: Ortona, Italy
Registered: Jan 2004


 - posted March 16, 2015 01:02 PM      Profile for Maurizio Di Cintio     Send New Private Message       Edit/Delete Post 
Edwin, do you need a specimen of this Elmo part? I can help! In case you do, pleade PM me.

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Maurizio

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Paul Browning
Phenomenal Film Handler

Posts: 1006
From: West Midlands United Kingdom
Registered: Aug 2011


 - posted March 16, 2015 01:35 PM      Profile for Paul Browning   Email Paul Browning   Send New Private Message       Edit/Delete Post 
The 3D technology is great for the gears and probably function switches, but the green guides on the elmo's are some kind of acrylic based plastic, which is much harder and has a high gloss surface finish. These parts are injection moulded, and not generated with hot plastic wire. I dare say you could get the shape and design, but I doubt you would get the high gloss finish needed for film transport.

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Edwin van Eck
Master Film Handler

Posts: 312
From: Tilburg, Netherlands
Registered: Feb 2015


 - posted March 16, 2015 01:52 PM      Profile for Edwin van Eck   Author's Homepage     Send New Private Message       Edit/Delete Post 
The 3D prints are not done using hot wires, but using a professional laser powder printer.
But we have to investigate whether this process is adequate for the film guides. If not, we have to mould it or so.

3D printing is one of the techniques we are using, but it is ofcourse not the holy grail or silver bullet !

Also we have now printed the CAM and nokken for the Bauer projectors and are testing, if the required properties for these parts are met in practice.

Andrew, please send the info PM to Chris. He is handling the technical design issues!

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Edwin van Eck
Van Eck Video Services

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Paul Browning
Phenomenal Film Handler

Posts: 1006
From: West Midlands United Kingdom
Registered: Aug 2011


 - posted March 16, 2015 02:16 PM      Profile for Paul Browning   Email Paul Browning   Send New Private Message       Edit/Delete Post 
Edwin, I would very much hope, you can get these green guides manufactured with your 3D technology, and any other ware parts, I think the front guide and the upper guide ( that's pushed down to enable the auto lace to take place) cause damage when they ware on the elmo, not sure if the long green guide at the back of the machine causes any damage, not heard of this on the forum, but I stand corrected if someone knows otherwise. I guess with some R and D, these could be achieved with new technology. Looking at the those green guides, I don't think anyone appreciates how good these are, no distortion, no sinking of the mouldings in all the right places, the tooling cost just for these, must have been very high.

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Steve Klare
Film Guy

Posts: 7016
From: Long Island, NY, USA
Registered: Jun 2003


 - posted March 16, 2015 02:49 PM      Profile for Steve Klare   Email Steve Klare   Send New Private Message       Edit/Delete Post 
The beauty of this technology isn't just making parts, but also making patterns for parts so they can be molded out of whatever material the manufacturer decides.

This is often the roadblock to making small quantities of parts: it's very skilled-labor intensive.

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All I ask is a wide screen and a projector to light her by...

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Paul Adsett
Film God

Posts: 5003
From: USA
Registered: Jun 2003


 - posted March 16, 2015 06:29 PM      Profile for Paul Adsett     Send New Private Message       Edit/Delete Post 
The finish on the Elmo green guides is superb. These appear to be very high quality plastic parts. I have never had any problems with any of the green guides other than the little top feed guide. But a common problem has been cracks forming on the green plastic piece that holds the rubber pinch roller, and this can weaken the pressure on the roller, resulting in film slippage and WOW, so Edwin might want to take a look at that piece as well.

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The best of all worlds- 8mm, super 8mm, 9.5mm, and HD Digital Projection,
Elmo GS1200 f1.0 2-blade
Eumig S938 Stereo f1.0 Ektar
Panasonic PT-AE4000U digital pj

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Chris de Gruiter
Junior
Posts: 15
From: Tilburg, Nederlands
Registered: Mar 2015


 - posted March 17, 2015 03:58 AM      Profile for Chris de Gruiter   Email Chris de Gruiter   Send New Private Message       Edit/Delete Post 
I've found that these 3 spots have the most wear. And I also found some cracks, so these 3 parts will be added to the project list.
We're locking into the wear and tear of the printed material as well as some alternative production methods to get the best result.

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Chris

Engineer at "van Eck Video Services"

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Edwin van Eck
Master Film Handler

Posts: 312
From: Tilburg, Netherlands
Registered: Feb 2015


 - posted June 03, 2015 07:34 AM      Profile for Edwin van Eck   Author's Homepage     Send New Private Message       Edit/Delete Post 
Hi, I am happy to announce a new part we created using our 3D printing services:

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We got serveral request for this part, and we encountered in many projectors that this part was damaged and the friction could not be sell set.

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Eumig RS3000, R2000, S912 spoelarm friction shaft with gear - PP-0102 Van Eck (new)

New improved version in nylon.

In the original part, the wheel which sets the friction level, runs over 4 thin tabs. This is a weak point and can easily wear out. In this improved version these thin tabs are replaced by a strong thread.

For these projectors (and more):
- Bolex Sound 715
- Bolex Sound 815
- Eumig R2000
- Eumig RS3000
- Eumig S912

More info: http://shop.van-eck.net/PP-0102.html?_globalsearch=pp-0102

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Edwin van Eck
Van Eck Video Services

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