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Author Topic: Sankyo Sound 500 problem...Please Help!
Dan Pinto
Film Handler

Posts: 32
From: Brooklyn
Registered: Jun 2006


 - posted March 12, 2007 09:15 PM      Profile for Dan Pinto     Send New Private Message       Edit/Delete Post 
My take up reel fails at about the 400ft mark on 600 ft reels. I changed the 2 main belts but I still have the same problem. I love this projector and has never failed, what should I do?

Thanks,

Danny

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If you stew cranberries like applesauce, it tastes much more like prunes than rhubarb does!

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Mike Peckham
Phenomenal Film Handler

Posts: 1461
From: West Sussex, UK.
Registered: Jun 2003


 - posted March 13, 2007 07:05 AM      Profile for Mike Peckham   Email Mike Peckham   Send New Private Message       Edit/Delete Post 
Dan

The problem is most likely in the clutch mechanism at the base of the take up reel arm. If you take the rear cover off the projector you'll see a collection of white plastic gears that between them transmit the motion from the belt to the take up reel. One of them is a compound assembly which includes two cork washers that rub against each other to form a clutch.

I seem to think that it might be possible on this assembly to tighten a small nut to increase the torque on the discs, that might do the trick. Otherwise it might be necessary to disassemble this mechanism and try cleaning it up; remove any grease and roughen up the friction surfaces on the discs - or replace them altogether.

Good luck [Wink]

Mike

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Auntie Em must have stopped wondering where I am by now...

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Dan Pinto
Film Handler

Posts: 32
From: Brooklyn
Registered: Jun 2006


 - posted March 15, 2007 02:55 PM      Profile for Dan Pinto     Send New Private Message       Edit/Delete Post 
worked like a charm... tnx much!

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If you stew cranberries like applesauce, it tastes much more like prunes than rhubarb does!

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Douglas Meltzer
Moderator

Posts: 4554
From: New York, NY, USA
Registered: Jun 2003


 - posted March 15, 2007 09:05 PM      Profile for Douglas Meltzer   Email Douglas Meltzer   Send New Private Message       Edit/Delete Post 
Very impressive, Mike!

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I think there's room for just one more film.....

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Joe Taffis
Phenomenal Film Handler

Posts: 1592
From: United States
Registered: Jun 2003


 - posted March 17, 2007 06:02 PM      Profile for Joe Taffis   Email Joe Taffis   Send New Private Message       Edit/Delete Post 
sounds similar to the rewind clutch assembly on the Elmo ST800. I tried every which way of adjusting it, taking it apart, tightening, etc. but I guess the cork washers were too far gone. Luckily, Jan Bister came to the rescue with a replacement from his Elmo graveyard, and the machine is in great shape again. [Smile]

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Joe Taffis

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Mike Peckham
Phenomenal Film Handler

Posts: 1461
From: West Sussex, UK.
Registered: Jun 2003


 - posted March 18, 2007 03:50 AM      Profile for Mike Peckham   Email Mike Peckham   Send New Private Message       Edit/Delete Post 
Doug

One tries... [Roll Eyes]

Mike [Smile]

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Auntie Em must have stopped wondering where I am by now...

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Kevin Faulkner
Film God

Posts: 4071
From: Essex UK
Registered: Jun 2003


 - posted March 18, 2007 05:32 AM      Profile for Kevin Faulkner         Edit/Delete Post 
Just one point I would like to add and that is that the cork surfaces shouldn't be dry. Elmo, Eiki and others suggest a smear of silicon grease on the surfaces to enable smooth slippage.

If the cork is dry and roughened then the cork can cause juddering instead of a smooth take up.

If this scenario cant be reached then the clutch material is warn and should be replaced.

Kev.

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GS1200 Xenon with Elmo 1.0...great combo along with a 16-CL Xenon for that super bright white light.

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Mike Peckham
Phenomenal Film Handler

Posts: 1461
From: West Sussex, UK.
Registered: Jun 2003


 - posted March 18, 2007 05:57 AM      Profile for Mike Peckham   Email Mike Peckham   Send New Private Message       Edit/Delete Post 
Kev

Good point, I hadn't thought of that.

Mike [Cool]

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Auntie Em must have stopped wondering where I am by now...

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