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Author Topic: Elmo ST-1200 Delay in Motor Starting
Janice Glesser
Film Goddess

Posts: 3468
From: Sunnyvale, CA USA
Registered: Sep 2011


 - posted June 22, 2015 09:45 AM      Profile for Janice Glesser     Send New Private Message       Edit/Delete Post 
Terrific Frank!!! It shows it can be done [Smile] Out of the several steps I took, which ones specifically solved the problem for you Frank or did you do something else?...AND I invite Steve, Tom and other members to post here which steps worked or didn't work for them on the ST-1200.

I'm going to do the last test today that you recommended of observing the flywheel. I don't recall seeing the flywheel move without film running thru it, but then I wasn't looking for it at the time. I wanted to let the projector sit for a day to see if the audio delay was actually improved from a cold start.

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Janice

"I'm having a very good day!"
Richard Dreyfuss - Let It Ride (1989).

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Steve Klare
Film Guy

Posts: 7016
From: Long Island, NY, USA
Registered: Jun 2003


 - posted June 22, 2015 10:05 AM      Profile for Steve Klare     Send New Private Message       Edit/Delete Post 
I plan to do a thread on my experiences restoring the rubber surface to the shutter wheel (especially if it works out!). So far it looks good, but I haven't run it for more than a 10 minutes at a time yet.

Something I'm not clear on: I don't see a motor shaft poking out the right (non-fan and pulley) end of the motor. My machine looks exactly like Janice's so I think I'm just misinterpreting. Maybe I need to look more carefully. (Everything is packed so close together!)

I've never had the delayed start problem with my machine, but have suffered from the gradual rise towards (never quite "to") 24 FPS.

-so I would like to find this lube point and kill off yet another contributing factor to pokey-projection.

This is an irritating problem: you project reel #1 and everything sounds bassy, musical tempos a little downbeat, and actresses a little masculine sounding, but your ear and your brain compensate. Now you do a changeover to a second machine for reel #2 and until you re-compensate the actors sound like there's just a pinch of helium in the air!

This series of threads could actually turn out to be important: I know a number of us that have been limping along with these problems for years, just maybe we're going to get these machines back up to 24 FPS at last. I'm sure 40 years ago when they left the factory, they were all full speed.

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All I ask is a wide screen and a projector to light her by...

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Janice Glesser
Film Goddess

Posts: 3468
From: Sunnyvale, CA USA
Registered: Sep 2011


 - posted June 22, 2015 10:42 AM      Profile for Janice Glesser     Send New Private Message       Edit/Delete Post 
Steve...Here is a close-up of where I placed a few drops of oil at the far most center point on the motor. I then tilted the projector to allow the oil to penetrate a little further inside.

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Janice

"I'm having a very good day!"
Richard Dreyfuss - Let It Ride (1989).

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Steve Klare
Film Guy

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From: Long Island, NY, USA
Registered: Jun 2003


 - posted June 22, 2015 10:59 AM      Profile for Steve Klare     Send New Private Message       Edit/Delete Post 
I see it!

I assume we're talking something like 3 in 1 oil?

--------------------
All I ask is a wide screen and a projector to light her by...

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Janice Glesser
Film Goddess

Posts: 3468
From: Sunnyvale, CA USA
Registered: Sep 2011


 - posted June 22, 2015 11:09 AM      Profile for Janice Glesser     Send New Private Message       Edit/Delete Post 
Steve...This is what I used. It's probably the same as 3 in 1.

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Janice

"I'm having a very good day!"
Richard Dreyfuss - Let It Ride (1989).

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Tom Photiou
Film God

Posts: 4837
From: Plymouth U.K
Registered: Dec 2003


 - posted June 22, 2015 12:00 PM      Profile for Tom Photiou     Send New Private Message       Edit/Delete Post 
Janice, you did very well there, I cant even see that rear part of the motor, its buried.
The flywheel spinning without film quite often doesn't work properly on these, Hence if you have a short leader the sound can be very wobbly for a couple of seconds until the film goes through and spins that flywheel. This is called the rapid start up mechanism & was designed to get the flywheel running as the switch is put into forward before film gets through, this was to cause less stress to the film on threading and also to give the sound an instant,(or near instant) play with no warble. Its actually quite an intricate set up, if any oil or grease what so ever gets onto the rubber roller below the flywheel that starts the flywheel spinning it just wont work without stripping it and cleaning it all, it relies on friction to get going.

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Steve Klare
Film Guy

Posts: 7016
From: Long Island, NY, USA
Registered: Jun 2003


 - posted June 22, 2015 12:45 PM      Profile for Steve Klare     Send New Private Message       Edit/Delete Post 
I'm thinking of putting something thin like a coffee stirrer or the end of a Ty-Wrap in there and letting the droplet slide down it to the lube point.

-counting applying the lube, tilting the projector and aiming the flashlight, we are up to at least four hands!

(Shame I didn't know while I had the back of the motor exposed...)

None of the other STs and many other manufacturer's machines don't have a driven flywheel, yet life still goes on! (The GS(s) must at this rate, right?)

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All I ask is a wide screen and a projector to light her by...

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Andrew Woodcock
Film God

Posts: 7477
From: Manchester Uk
Registered: Aug 2012


 - posted June 22, 2015 02:37 PM      Profile for Andrew Woodcock         Edit/Delete Post 
That's the beauty of the capstan driven machines. Perfectly matched running speed between sound track and film running speed from the second the rubber roller comes into contact with the capstan roller. More manufacturers should have adopted this fine design principle.

No dancers, no loss of loops, no noticeable Wow or Flutter. Very good idea indeed.

The GS goes someway to fixing these issues by taking a feed of one of its drives onto the capstan drum to get it up to speed before threading.

[ June 22, 2015, 04:33 PM: Message edited by: Andrew Woodcock ]

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"C'mon Baggy..Get with the beat"

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Barry Fritz
Phenomenal Film Handler

Posts: 1061
From: Burnsville, MN, USA
Registered: Dec 2009


 - posted June 22, 2015 04:32 PM      Profile for Barry Fritz   Email Barry Fritz   Send New Private Message       Edit/Delete Post 
I like Zoom turbine oil. Penetrates well and withstands high temps. It has a long flexible retractable nozzle for reaching hard to get at areas. It is available at Ace Hardware stores and online. Most projector repairmen do not recommend 3 in 1 oil.

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Andrew Woodcock
Film God

Posts: 7477
From: Manchester Uk
Registered: Aug 2012


 - posted June 22, 2015 04:40 PM      Profile for Andrew Woodcock         Edit/Delete Post 
It does have it uses Barry, just not as a one for all solution.

It is particularly good on the two tiny roller shafts at the top sprocket shoe on the ST1200.

Without, the rollers WILL at some stage or another cease turning and then DO scratch film here.

With it applied to the roller shafts, as a very light machine oil, it keeps these tiny rollers free and constantly turning in between timely maintenance interventions and therefore prevents scratching to films at this particularly vulnerable area of these machines.

I find the early silver coloured steel ones are better than the later white plastic ones on these machines.

--------------------
"C'mon Baggy..Get with the beat"

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Janice Glesser
Film Goddess

Posts: 3468
From: Sunnyvale, CA USA
Registered: Sep 2011


 - posted June 22, 2015 06:35 PM      Profile for Janice Glesser     Send New Private Message       Edit/Delete Post 
After letting the projector sit idle for a day...the motor had a little delay in starting...but a drastic improvement. Once the motor starts the first time... it will continue to start instantly and it's start-up speed is right on. I think the extra tension of the added spring helped with the speed issue. Years of non-use and poor storage is probably the cause for the motor seizing and the oil on the bushing has helped loosen things up.

Frank...I did your test... and yes...the flywheel turns when going from position 1 to project. Yeah! [Smile]

--------------------
Janice

"I'm having a very good day!"
Richard Dreyfuss - Let It Ride (1989).

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frank arnstein
Jedi Master Film Handler

Posts: 534
From: Gold Coast. Australia
Registered: Jan 2005


 - posted June 22, 2015 09:36 PM      Profile for frank arnstein   Author's Homepage     Send New Private Message       Edit/Delete Post 
Hi Janice,

I think that the one single thing which restored the projector operation to normal was the lubrication to the tight rear motor plate bush.
The application of more oil to the bush on the next day has improved it even more.
So give yours a second oil treatment and see if it further improves.

This has made such a difference to my Elmo that I can't resist testing it every hour to convince myself that it really is fixed. Then I do some more watching of movies to listen to the great sound and terrific picture.
At night before bed, I set it up ready to do another motor torque test in the morning.

Happy Days.

dogtor frankarnstein [Smile] [Smile] [Wink] [Wink]

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Steve Klare
Film Guy

Posts: 7016
From: Long Island, NY, USA
Registered: Jun 2003


 - posted June 22, 2015 09:58 PM      Profile for Steve Klare     Send New Private Message       Edit/Delete Post 
Awwwww great!

Now mine is stalling from start up.

I do believe my new belts are a little bit...tight!

Well...Guess I'd better get some oil.

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All I ask is a wide screen and a projector to light her by...

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Mathew James
Jedi Master Film Handler

Posts: 740
From: Hamilton, Ontario, Canada
Registered: Dec 2014


 - posted June 22, 2015 10:10 PM      Profile for Mathew James   Email Mathew James   Send New Private Message       Edit/Delete Post 
I may have to do this to mine as well as I think I have a similar issue, but less drastic as Janice had.
So thankful for all your help solving this Frank so we all benefit in the log run. Janice, thanx for your perseverance!
Cheers,
Matt

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--
Cheers,
Matt 📽

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frank arnstein
Jedi Master Film Handler

Posts: 534
From: Gold Coast. Australia
Registered: Jan 2005


 - posted June 23, 2015 03:19 AM      Profile for frank arnstein   Author's Homepage     Send New Private Message       Edit/Delete Post 
Janice.....

Glad you got a positive result with the fast spin to the flywheel. As Tom has just told us, if the slightest bit of oil gets onto the small rubber roller that drives the flywheel shaft, then the friction is lost and it wont work again till its sprayed with evaporative cleaner then dries clean and bone dry.

The interesting thing about this "all mechanical" sub device, is the way it is engineered to turn itself off after about 10 seconds of friction drive to the flywheel shaft.
Pathescope Baby projector owners like Janice will soon recognize the familiar "worm shaft and peg" design that is used in this Elmo to ensure the device switches off after a short but precise time. Its is fascinating to watch it in action, just behind the flywheel.

Good Luck with your Elmo's Steve and Matt. Keep us informed with progress.

dogtor frankarnstein

[Wink] [Wink] [Smile]

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Andrew Woodcock
Film God

Posts: 7477
From: Manchester Uk
Registered: Aug 2012


 - posted June 23, 2015 04:53 AM      Profile for Andrew Woodcock         Edit/Delete Post 
Great results all round Frank. Brilliant knowledge sharing, well done once again!

This type of activity is what keeps our community rolling in the world of real film for yet another 30 years hopefully!

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"C'mon Baggy..Get with the beat"

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Janice Glesser
Film Goddess

Posts: 3468
From: Sunnyvale, CA USA
Registered: Sep 2011


 - posted June 27, 2015 04:25 PM      Profile for Janice Glesser     Send New Private Message       Edit/Delete Post 
Barry Fritz posted:
quote:
I like Zoom turbine oil. Penetrates well and withstands high temps. It has a long flexible retractable nozzle for reaching hard to get at areas. It is available at Ace Hardware stores and online. Most projector repairmen do not recommend 3 in 1 oil.
Thanks Barry for the recommendation. If this oil is not considered the same as 3-in-1 Oil then projector repair individuals out there will be happy. I ordered a bottle of Zoom Spout Turbine Oil...and the applicator alone is worth it. I don't know how good the oil is...but the spout tube extends to allow more precision oiling in very tight areas...super design.

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[ June 27, 2015, 10:09 PM: Message edited by: Janice Glesser ]

--------------------
Janice

"I'm having a very good day!"
Richard Dreyfuss - Let It Ride (1989).

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Barry Fritz
Phenomenal Film Handler

Posts: 1061
From: Burnsville, MN, USA
Registered: Dec 2009


 - posted June 27, 2015 06:49 PM      Profile for Barry Fritz   Email Barry Fritz   Send New Private Message       Edit/Delete Post 
Janice, I agree the spout is worth the price alone. Zoom oil is praised by many in the 16mm community. That is where I first learned of it.

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Mathew James
Jedi Master Film Handler

Posts: 740
From: Hamilton, Ontario, Canada
Registered: Dec 2014


 - posted September 30, 2015 08:51 PM      Profile for Mathew James   Email Mathew James   Send New Private Message       Edit/Delete Post 
@Frank,
My ST1200HD seems to have failed the sound test you posted.
What should I try next?
I always felt the sound was okay to date but maybe it could be better, so now I want to know why my flywheel is not turning in the #1 position?

I have started lubing using the superlube that i just picked up from home depot online. Great stuff! I would like to get the zoom oil next as i can see that rotor shaft is going to be brutal to try to hit with my unstable hands(i was never good at the game operation)...
Thanx,
Matt
ps: on my model, the shutter-wheel does NOT have the rubber.
pss: Now I a thinking i hear some sound warble [Frown] Could this because of no rubber on shutter-wheel? Even when playing i think i heard some warbling of the sound...

--------------------
--
Cheers,
Matt 📽

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frank arnstein
Jedi Master Film Handler

Posts: 534
From: Gold Coast. Australia
Registered: Jan 2005


 - posted October 04, 2015 04:58 AM      Profile for frank arnstein   Author's Homepage     Send New Private Message       Edit/Delete Post 
replying to Matt,,

as I stated a few posts back, and as Tom has also told us previously,

"if the slightest bit of oil gets onto the small rubber roller that drives the flywheel shaft, then the friction is lost and it wont work again till its sprayed with evaporative cleaner then dries clean and bone dry".

So spray the flywheel shaft and rubber driving roller with iso-propyl or other suitable evaporating spray, where they press against each other, till they are flushed clean and then make sure they are bone dry before retesting its operation. Don't inhale the fumes or ignite them accidently.

Regarding the fact you are running without a shutter belt... I am doing the same with mine and am perfectly happy with the sound result. I believe they run smoother, quieter and with less vibration if there's no shutter belt.
If you think yours still has warbling sound then try adding a bit more spring pressure to the shutterwheel as Janice did, and see if that's all it needs to drive smoothly without slip. Also clean the sound head if you haven't done that yet.

Good luck and keep us informed of your progress.

dogtor frankarnstein [Smile] [Wink]

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Steve Klare
Film Guy

Posts: 7016
From: Long Island, NY, USA
Registered: Jun 2003


 - posted October 04, 2015 06:47 AM      Profile for Steve Klare     Send New Private Message       Edit/Delete Post 
Something I noticed after I restored my shutter surface was this slight ringing sound that I'm pretty sure was the wheel vibrating is now gone. There was also a rumbling sound which was probably the roller.

It also seems to me the contact between the roller and shutter wheel is more reliable now. I had a lot more trouble with slippage before.

The machine is actually much, much better these days, but then again I made another major fix (motor pulley) at the same time so It's not all because of the shutter belt!

--------------------
All I ask is a wide screen and a projector to light her by...

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Mathew James
Jedi Master Film Handler

Posts: 740
From: Hamilton, Ontario, Canada
Registered: Dec 2014


 - posted October 04, 2015 02:32 PM      Profile for Mathew James   Email Mathew James   Send New Private Message       Edit/Delete Post 
Thanx very much for replying Frank. My son and I are working on it right now!
One thing that is puzzling me is that I do not see any way that the flywheel would turn...that is, while in position 2, with no film, the roller(which has now been cleaned) does not spin, nor do i see the shaft moving..so I am puzzled at what drives the flywheel ultimately...
After cleaning, we are still not seeing the flywheel spin, but know we must be getting close to homing in on the problem and thank you very much in the meanwhile for your help! We will continuing on this and perhaps we will self discover the issue in the meantime....
Matt

UPDATE: My 12 year old son to the rescue!!! This where we fathers start to appreciate our great inheritance in offspring...especially as eyes fail and others are needed! Joel has determined that I have observed and cleaned the wrong rubber [Smile] I was at the front of the machine where the roller at the endmost of the shaft is, but he has pointed out that there is indeed another roller, and looking at it it is indeed dirty!!!
I will report back with good news shortly i am certain!
 -
*Steve, show this pic to your son so he knows he has a friend in super 8's!!!

[ October 04, 2015, 04:26 PM: Message edited by: Mathew James ]

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--
Cheers,
Matt 📽

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Tom Photiou
Film God

Posts: 4837
From: Plymouth U.K
Registered: Dec 2003


 - posted October 04, 2015 02:50 PM      Profile for Tom Photiou     Send New Private Message       Edit/Delete Post 
The rapid start up mechanism on these rarely works for very long, it required 100% friction and any little bit of lube of any kind near it is enough to stop it working.
The lazy way out is to simply have a good long leader for your movies, 1/ to obviously protect the beginning of the film but it also gets that flywheel up to speed by the time film starts.
Quite often the first few seconds of a film has awful wobbly sound until the flywheel picks up speed.
I am going to upload the two pages from the service book, see what you make of this, it looks quite complex for such a simple idea. But it may help.
 -

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Janice Glesser
Film Goddess

Posts: 3468
From: Sunnyvale, CA USA
Registered: Sep 2011


 - posted October 04, 2015 04:17 PM      Profile for Janice Glesser     Send New Private Message       Edit/Delete Post 
Thanks for posting the illustrations Tom...very helpful!

--------------------
Janice

"I'm having a very good day!"
Richard Dreyfuss - Let It Ride (1989).

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Mathew James
Jedi Master Film Handler

Posts: 740
From: Hamilton, Ontario, Canada
Registered: Dec 2014


 - posted October 04, 2015 04:24 PM      Profile for Mathew James   Email Mathew James   Send New Private Message       Edit/Delete Post 
Extremely helpful! Thanx for posting these Tom.
SUCCESS!! My flywheel, after cleaning the roller, is now spinning without film.... Thanx so much team!!!
Matt

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--
Cheers,
Matt 📽

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